The "Sword" that Cuts Iron Like Mud - Vibration Knife Cutting Technology

The vibration knife cutting machine is a new generation of CNC cutting technology in the 1990s, mainly for the cutting of flexible materials and semi-rigid materials. The blade vibrates up and down at high frequencies and rotates within a range of 360 degrees, with a vibration frequency of tens of thousands of times per minute, to perform vertical cutting on the plane, sharp cutting, cutting paper, leather, cloth and semi-rigid composite materials. Because the vibration knife has the characteristics of high cutting accuracy, no smoke, no taste, and no dust, it is an advanced environmentally friendly cutting technology and is widely used.

Vibration knife cutting cutting machine is the most important application technology in the CNC machining industry. It is a contact processing. Based on the tool processing technology, combined with servo operation control and high-amplitude vibration knife motor, the tool is driven to cut the material at the narrow path or incision, and the vibration tool and the material move relative to each other along a certain trajectory, thereby forming a certain shape of the slit. It is widely used in the processing of semi-metallic and non-metallic materials, among which high-amplitude vibration knives are suitable for semi-metallic material cutting, and low-amplitude vibration knives are suitable for non-metallic materials. 

Using cnc vibration knife cutting cutter can greatly reduce processing time, reduce processing costs, and improve workpiece quality. The modern vibration knife has become the "sword" that people dream of pursuing to "cut iron like mud". Today's vibration knife technology has developed into integrated CNC technology. 

In addition to cutting, it can complete half-knife kiss cut, V-groove, v cut, engraving, line drawing by marking pen, indentation, dotted line cutting by punching tools and other multi-processes and processes simultaneously. Combined with more and more advanced vision (CCD industrial camera), automatic feeder, robot, the development of cnc vibration knife cutting machine has quickly risen to a new level. 

In the future, the application of vibration knife cutting machine will be more advanced and widely used. Vibration knife cutting is now the most advanced cutting technology in the world. Compared with traditional cutting methods, vibration knife cutting has the advantages of precision manufacturing, flexible cutting, special-shaped processing, one-time forming, fast speed and high efficiency, so it solves many problems that cannot be solved by conventional methods in industrial production. 

The high amplitude cutting technology provided by the vibration knife cutting machine and the computer numerical control machining center control system can accurately cut materials of various thicknesses and complex shapes. Vibrating knife cutting can achieve high-precision and small tolerance manufacturing, reduce material waste, and process material diversity. 

Here we will detail several reasons why the flexible material industry should use high-end vibrating knife cutting machines for cutting:

1: Excellent processing accuracy and product quality

Compared with traditional cutting methods, products cut by vibrating knives have higher precision and edge quality. That is because vibrating knife cutting belongs to "physical cutting" and uses high-speed vibration motors. There is no smoke, no odor, and no dust during the cutting process. It is high-speed and efficient and will not cause large-scale thermal damage to adjacent surfaces like laser cutting machines. Removing the material slits of narrower workpieces makes the processing process cleaner and makes the edges of complex shapes and designs smoother. 

The vibrating blade cutting machine has an advanced multi-axis motion control system, and the cutting process can be automatically controlled by a pre-designed machine program. The risk of operator error is greatly reduced, and the parts and other products produced are more precise, more accurate, and have stricter tolerances.

2: Processing of various types and thicknesses of flexible materials

In addition to being able to cut complex geometric shapes with higher precision, oscillating knife cutting machine also enables manufacturers to cut without mechanical modifications, which can be applied to a wider variety of materials and a wider range of thicknesses. Use the same beam blade with different output levels, intensities and durations. 

Vibration knife cutter machine can cut a wide variety of flexible and semi-metallic materials. Similar adjustments to the machine can accurately cut materials of various thicknesses. Automation can be achieved through the integrated CNC system, providing more intuitive operation. jinan wise cnc laser machinery co., ltd. provides overall solutions in the fields of 0-100mm thick paper, leather, cloth, rubber, plastic, rubber, and high foaming material cutting.

3: Higher processing efficiency

In the traditional cutting process, the time and labor spent on setting up and operating manufacturing equipment will increase the overall production cost of each workpiece. The use of a vibration knife cutting machine method can reduce the total cost required for production. For vibration knife cutting, there is no need to change the mold and set it between materials or material thicknesses. It involves more machine programming than loading materials, so the setting time will be greatly reduced. In addition, the speed of cutting with a vibration knife can be 30 times faster than traditional sawing. For materials over 30mm thick, it is more than 3 times that of a laser cutting machine. At the same time, it is equipped with advanced multi-function, multi-beam dual-drive technology, fully automatic loading and feeding, and CCD industrial camera edge patrol technology to increase production capacity and generate higher benefits for the enterprise.

4: In line with the development trend of green and environmentally friendly manufacturing in the future

With the development of domestic energy, the country continues to promote the realization of the "dual carbon" goal. For most companies, if they want to reduce carbon, they must reduce energy consumption: such as electricity, heat and gas. Compared with traditional laser processing methods, oscillating blade cutting machine is faster and consumes less energy. It can be reduced from 30 degrees of electricity per hour to 5-10 degrees of electricity per hour, achieving the actual effect of improving quality, increasing efficiency, saving energy and reducing carbon.

In short, vibration cnc knife cutting machine has great advantages in terms of precision, cutting quality and speed. The oscillating knife cutting machine made by jinan wise cnc laser machinery co., ltd. is one of the earliest professional companies in the industry that integrates the research and development, production and sales of vibration knife cutting machines. It has been following the development of the times, continuing to innovate, and providing users with high-quality vibration knife cutting machine series products.